Supsteed Precision

Carbide Rod

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Take your projects to the next level with Supsteed Precision’s premium carbide rods. Achieve maximum efficiency and accuracy with our extensive selection of rods, each precision-manufactured to exacting standards. Our carbide rods offer superior hardness, wear resistance, and durability compared to other materials. With our rod stock, you can get the exact tool you need for any demanding job. Upgrade your production capabilities now by acquiring Supsteed Precision’s high-quality carbide rods.

  • Why Choose Supsteed Precision's Carbide Rod

• Supsteed Precision’s Carbide Rods are designed for various industrial applications, ensuring you find the perfect fit.
• Offering Carbide Rods in various price ranges to suit different financial capabilities.
• Experts can answer any questions and guide when choosing the right product.
• Detailed recommendations and comparisons between products to make an informed decision.
• Personalized services available to cater to individual customer requirements.

Solid Carbide Rod

Solid Carbide Rod for sale

Solid Carbide Rod

Carbide Rod

Carbide rods are tungsten carbide-based materials that provide excellent wear...

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Carbide Rod: Everything You Need to Know

Carbide rods are widely used and highly adaptable tools that have become a staple in numerous industries. If you’re interested in learning more about this integral component, whether you’re a machinist, engineer or just curious, it’s crucial to understand its properties and benefits. Our comprehensive guide will equip you with the knowledge to determine whether carbide rods are the ideal addition to your tooling arsenal.

Part - 1:What is a Carbide Rod?
Part - 1:What is a Carbide Rod?

Different from tungsten rods, carbide rods are versatile, wear-resistant blanks that offer enhanced durability and precision for cutting applications.

Choosing the Right Carbide Rod
Part - 2 :Choosing the Right Carbide Rod

Selecting the right carbide rod involves considering grades, stock sizes, manufacturing methods, tolerance levels, and performance-affecting factors.

Applications of Carbide Rods
Part - 3:Applications of Carbide Rods

Carbide rods cater to diverse cutting types, industrial applications, and shapes, offering high-performance configurations with varying lengths and diameters.

How to Select the Right Carbide Rod for Your Needs
Part - 4:How to Select the Right Carbide Rod for Your Needs

Select the right carbide rod by considering performance, industry requirements, grade, budget, and custom length needs.

Where to Source Carbide Rods
Part - 5 :Where to Source Carbide Rods

Source carbide rods from suppliers offering varied grades, sizes, customization, competitive pricing, additional services, and reliable information.

Part - 1:What is a Carbide Rod?

Carbide rods are industrial materials that are used for engineering purposes. They are made from high-grade tungsten carbide powder and an alloy binder, typically cobalt. The composition of carbide rods varies based on the application, but they mostly contain between 80 and 95% tungsten carbide and the remaining percentage is cobalt. Carbide rods are sintered under high pressure and temperature to form a solid mass, which is then cut into the required shape.

  • Carbide Rods vs. Tungsten Rods: What's the Difference?

Tungsten and carbide rods are used in similar applications, but their composition and properties differ. Tungsten rods are pure tungsten, whereas carbide rods are made from tungsten carbide powder and an alloy binder. Carbide rods have superior hardness and wear resistance compared to tungsten rods, which gives them the ability to withstand extremely high temperatures and pressures. Tungsten rods are generally used for electrical applications, whereas carbide rods are used in cutting tools and abrasives.

Carbide Rods vs. Tungsten Rods: What's the Difference?
  • What are Carbide Rod Blanks?

"Schematic diagram of Carbide rod blanks

Carbide rod blanks are cylindrical or rectangular-shaped pieces made from tungsten carbide powder and an alloy binder. They are used to create cutting tools, such as drill bits, end mills, and reamers. The shape and size of the carbide rod blank depend on the type of cutting tool being produced and the application it will be used for. Carbide rod blanks can be produced in various grades, each with specific properties and characteristics that suit different applications.

  • What are the Benefits of Carbide Rod Blanks?

What are the Benefits of Carbide Rod Blanks?

Carbide rod blanks offer several advantages over other types of rods in cutting applications. They have higher hardness and wear resistance, enabling them to maintain their shape and sharpness for longer than other materials. Carbide rod blanks are also resistant to corrosion and high temperatures, making them suitable for harsh environments. Additionally, carbide rod blanks can be machined and formed into complex shapes, which provides greater flexibility in cutting tool design.

How is a Carbide Rod Blank Used in Cutting Applications?
  • How is a Carbide Rod Blank Used in Cutting Applications?

Carbide rod blanks create a wide range of cutting tools, including drills, end mills, reamers, and burrs. The carbide rod blank is machined and formed into the required shape and then ground to a precise dimension and edge geometry to meet the specific cutting requirements. The resulting cutting tool can then be used to machine a variety of materials, including metals, plastics, composites, and ceramics. The use of carbide rod blanks in cutting applications improves efficiency, reduces downtime, and increases tool life. Carbide rod blanks are widely used in automotive, aerospace, medical, and energy industries.

Part - 2:Choosing the Right Carbide Rod

Choosing the perfect carbide rod is essential for achieving optimal efficiency and performance in your operations. To make informed decisions, it’s crucial to comprehend the available grades and stock sizes, the manufacturing process, the tolerance level, and the factors that affect performance. When you select the right carbide rod, you’ll notice an improvement in your operations!

  • What Carbide Grades are Available?

• Carbide rods are available in different grades depending on the application.
• K10 and K20 are popular grades used for general-purpose machining tools.
• K30 is ideal for use in mining and construction tools.
• K40 is typically used for cutting and forming tools for abrasive materials.
• Selecting an appropriate grade is essential for optimal performance and longevity.

What Carbide Grades are Available?

Overview of the Specifications for K10, K20, K30, And K40 Carbide Rods

Carbide TypeSize (Diameter x Length)WeightChemical CompositionCrystal StructureThermal Conductivity (W/mK)Moduli of Elasticity (GPa)Bend Strength (MPa)Unique PropertiesApplicationsProduction ProcessManufacture QualityPost-Processing Treatments
K103mm x 330mm0.1kgWC + 6% CoHexagonal1106002800High wear resistance, good toughnessCutting tools, drilling, millingPowder MetallurgyISO 9001 CertifiedGrinding, polishing
K204mm x 330mm0.15kgWC + 10% CoHexagonal1005503500Higher toughness, moderate wear resistanceWoodworking tools, metal cuttingPowder MetallurgyISO 9001 CertifiedGrinding, polishing
K305mm x 330mm0.2kgWC + 12% CoHexagonal905304000Good balance of wear resistance and toughnessDrilling, milling, turningPowder MetallurgyISO 9001 CertifiedGrinding, polishing
K406mm x 330mm0.25kgWC + 15% CoHexagonal805004500High toughness, lower wear resistanceHeavy-duty machining, high-stress environmentsPowder MetallurgyISO 9001 CertifiedGrinding, polishing
  • What Stock Sizes are Available?

What Stock Sizes are Available?

Carbide rods are manufactured in several standard sizes ranging from 2mm to 25mm in diameter and up to 330mm in length. However, custom sizes can also be made to meet specific requirements. The most common sizes are 3mm, 6mm, 8mm, and 10mm in diameter. Choosing the right stock size is important based on the application and the available machinery. Choosing a carbide rod with the correct diameter and length is crucial to ensure proper fit and performance.

  • How Are Carbide Rods Manufactured?

How Are Carbide Rods Manufactured?

Carbide rods are manufactured using a process called powder metallurgy. The process involves mixing tungsten carbide particles with a binder material such as cobalt. This mixture is then compressed into the desired shape and sintered in a furnace at high temperatures to form a solid carbide rod. The carbide rod is then shaped, ground, and polished to achieve the desired finish and dimensions.

  • What Is the Tolerance Level of a Carbide Rod Blank?

What Is the Tolerance Level of a Carbide Rod Blank?

The tolerance level of a carbide rod blank’s dimensions is essential to ensure accurate and consistent performance. The standard tolerance level for carbide rod blanks is ±0.05mm in diameter and ±0.1mm in length. However, tighter tolerance levels are achievable for critical components. The tolerance level is affected by the manufacturing process and the machinery used.

  • What Factors Affect the Performance of a Carbide Rod?

What Factors Affect the Performance of a Carbide Rod?

Several factors affect the performance of a carbide rod. The grade of carbide, the shape and size, the application, and the operating conditions all play a significant role. The correct grade of carbide must be chosen based on the application. The shape and size of the carbide rod must be compatible with the available machinery. The operating conditions such as feed rate, coolant, and cutting speed must be optimized to ensure optimal performance.

Key Factors Affect the Performance of a Carbide Rod

FactorDescriptionImportance for Carbide Rod PerformanceTolerances / RangesConsiderations for Manufacturers
DiameterThe thickness of the carbide rodAffects rigidity and cutting forces±0.005 mm to ±0.02 mmChoose based on desired rigidity
LengthThe total length of the carbide rodImpacts reach and stability±0.1 mm to ±1 mmSelect according to application
WeightThe mass of the carbide rodInfluences balance and handlingN/A (depends on diameter and length)Optimize for ease of use
CurvatureThe straightness of the carbide rodAffects accuracy and precision≤0.1 mm/mEnsure minimal deviation
Material CompositionThe mixture of tungsten carbide and cobalt (or other binder materials)Determines hardness and toughnessVaries (e.g., WC + 6% Co to WC + 15% Co)Balance wear resistance & toughness
QualityThe overall quality of the carbide rod, including grain size and binder distributionImpacts tool life and performanceN/A (dependent on manufacturer)Choose high-quality rods
Surface FinishThe smoothness and evenness of the carbide rod's surfaceInfluences friction and wearRa ≤ 0.2 µmEnsure a smooth finish
TolerancesThe allowable deviations in dimensions and geometryAffects fit and performanceVaries by applicationDefine tight tolerances
Surface IntegrityThe absence of defects, cracks, or irregularities on the carbide rod's surfaceImpacts tool life and performanceN/A (dependent on manufacturer)Inspect for defects
Wear ResistanceThe ability of the carbide rod to resist wear, abrasion, and material lossDetermines tool lifeN/A (depends on material composition)Choose based on application
Corrosion ResistanceThe resistance of the carbide rod to chemical reactions and degradationAffects tool life in corrosive environmentsN/A (depends on material composition)Consider if exposed to chemicals
Fatigue ResistanceThe capacity of the carbide rod to withstand cyclic stress without failureImpacts tool life in dynamic applicationsN/A (depends on material composition)Evaluate for high-stress tasks
TemperatureThe environmental temperature during carbide rod usageInfluences material propertiesN/A (depends on application)Ensure appropriate use conditions
HumidityThe moisture level in the environment where the carbide rod is usedAffects corrosion and material integrityN/A (depends on application)Control for humid environments
Chemical ExposureThe presence of chemicals in the environment that could interact with the carbide rodImpacts corrosion and material integrityN/A (depends on application)Protect against chemical exposure

Note: This table provides an overview of key factors and specifications that could affect the performance of a carbide rod typically used in producing various products. Manufacturers should consider these aspects when selecting carbide rods to ensure optimal performance, tool life, and overall product quality.

 

Part - 3:Applications of Carbide Rods

Carbide rods are solid cylindrical bars made from a combination of tungsten carbide powder and cobalt powder. The cobalt powder acts as a binder, holding the tungsten carbide particles together, resulting in an extremely hard, durable material. Carbide rods are commonly used in a range of industrial applications, including metalworking, woodworking, mining, and construction industries.

What Types of Cutting Can be Done with Carbide Rods?
  • What Types of Cutting Can be Done with Carbide Rods?

Carbide rods are a popular cutting tool in metalworking because of their high hardness and density. They can make various cuts, including turning, facing, grooving, threading, and drilling. Carbide rods can cut non-metallic materials like wood, plastics, fiberglass, and ceramics.

  • What Are The Industrial Applications of Carbide Rods?

What Are The Industrial Applications of Carbide Rods?

Carbide rods have a wide range of industrial applications due to their exceptional durability and strength. They are used as cutting tools in manufacturing automotive and aircraft parts, metal stamping, and woodworking. Carbide rods are also popular in the mining industry, where they are used to drill through hard rock and other materials. They are also used in construction to make precise concrete, marble, and granite cuts.

  • What Carbide Rod Shapes are Available?

What Carbide Rod Shapes are Available?

Carbide rods come in various shapes, including round, square, hexagonal, and octagonal. The manufacturing process determines the shape of the rod, and each body has specific applications. Round carbide rods are commonly used for drilling and cutting, while square and hexagonal rods are used for shaping and machining.

  • What Are Some High-Performance Configurations of Carbide Rods?

What Are Some High-Performance Configurations of Carbide Rods?

Carbide rods can be customized to meet specific industrial needs, and high-performance configurations are available for specialized applications. Double-cut carbide rods, for example, have two sets of helical flutes that provide superior chip evacuation and higher cutting speeds. Carbide rods with a sharp point and negative cutting edge, known as point carbide rods, are ideal for making small hole diameters and precise cuts.

  • What is the General Range of Length and Diameter of Carbide Rods?

What is the General Range of Length and Diameter of Carbide Rods?

Carbide rods come in a range of lengths and diameters, depending on the intended use. The length of the rod typically ranges from 50 to 330 millimeters, while the diameter ranges from 1 to 25 millimeters. Some manufacturers offer customized length and diameter options, allowing for greater flexibility in industrial applications.

Part - 4:How to Select the Right Carbide Rod for Your Needs

Carbide rods are commonly used materials in various applications, from metal cutting and milling to woodworking and plastics. These rods are made of tungsten carbide, a hard and durable material that can withstand high temperatures and pressures. They come in different sizes and shapes, depending on the specific application.

  • What Performance Level Are You Looking For?

When selecting a carbide rod, it’s essential to consider the performance level you need for your specific application. Carbide rods come with different hardness levels, affecting their durability and cutting capabilities. For instance, high-performance carbide rods suit tough materials and demanding applications, such as the aerospace and automotive industries.

What Performance Level Are You Looking For?
  • What Are Your Specific Industry Requirements?

What Are Your Specific Industry Requirements?

Different industries may have specific requirements when it comes to carbide rods. For example, the woodworking industry may require shorter and thinner rods, while the metal-cutting industry may need longer rods to handle greater pressures and temperatures. It’s crucial to identify your industry’s requirements and choose a carbide rod that matches those needs.

  • Are You Looking for a Standard or High-Grade Carbide Rod?

Are You Looking for a Standard or High-Grade Carbide Rod?

Carbide rods come in two grades, standard and high-grade. Standard-grade carbide rods are suitable for general-purpose applications that don’t require high-performance levels. On the other hand, high-grade carbide rods are designed for heavy-duty applications and can withstand more significant pressures and temperatures. When selecting a carbide rod, it’s essential to consider your specific application and choose the appropriate grade.

  • What is Your Budget?

What is Your Budget?

Carbide rods can vary in price, depending on their performance level and grade. When selecting a carbide rod, it’s crucial to consider your budget and choose a rod that meets your needs while staying within your budget. It’s also essential to remember that investing in a high-performance or high-grade carbide rod can lead to cost savings in the long run by reducing the frequency of replacements and repairs.

  • Do You Need Carbide Rods to Be Cut to Specific Lengths?

Do You Need Carbide Rods to Be Cut to Specific Lengths?

Carbide rods come in standard lengths, but some applications may require rods to be cut to specific lengths. Many suppliers offer custom-cutting services to meet specific requirements. When ordering carbide rods, it’s essential to consider whether you need them to be cut to a specific length and inform the supplier accordingly. Providing the correct specifications and requirements can save time and ensure you receive the appropriate products.

Part - 5:Where to Source Carbide Rods

When it comes to purchasing carbide rods, choosing a trustworthy supplier who can offer top-notch products at a reasonable price is crucial. Carbide rods are widely utilized across various industries such as metalworking, woodworking, and mining thanks to their outstanding durability and strength. Whether you are in search of solid or coolant-through rods, there are several key factors to take into consideration when it comes to procuring high-quality carbide rods.

Do You Need a Wide Selection of Carbide Grades and Sizes?
  • Do You Need a Wide Selection of Carbide Grades and Sizes?

When choosing a supplier for carbide rods, it is crucial to select one that offers a wide variety of grades and sizes. Carbide rods are available in different grades, including K10, K20, K30, and K40, each with its own unique properties. Additionally, they come in various sizes and shapes to fit different tool and equipment specifications. A supplier with a wide selection of grades and sizes can provide customized solutions to meet the specific needs of their clients.

  • Do You Need a Customized Solution?

Do You Need a Customized Solution?

Every industry has its unique requirements when it comes to carbide rods. That’s why it’s essential to partner with a supplier who can offer customized solutions. A supplier that can tailor their products to meet specific needs, such as shaping, drilling, or coatings, can help customers solve technical problems and improve performance. Customized carbide rods can also help save time and money by reducing wear and tear on the machinery.

  • Do You Want a Supplier to Provide Good Quality Carbide Rods at a Competitive Price?

Do You Want a Supplier to Provide Good Quality Carbide Rods at a Competitive Price?

The quality of carbide rods is an essential factor to consider when sourcing them. The best suppliers offer carbide rods made from fine-grain, high-density materials to ensure excellent performance and durability. It is also essential to choose a supplier who can offer competitive prices without compromising on quality. High-quality carbide rods may save maintenance and replacement costs in the long run.

Frequently Asked Questions

A: A carbide rod is a solid cylindrical product made of tungsten carbide material that is used in metal cutting, woodworking, and other industrial applications.

A: Carbide blanks are unfinished carbide rods that are used in the manufacture of cutting tools such as drills, reamers, and end mills.

A: The grade of a carbide rod refers to the specific composition of the material used in its manufacture. Different grades are designed to perform better in certain applications.

A: Yes, we stock a wide range of carbide rods including solid, coolant-fed, and ground types in various grades and dimensions.

A: Our carbide rods are designed to offer high-performance cutting capabilities in a range of materials such as steel, aluminum, and titanium.

A: Yes, we can manufacture carbide rods to your individual requirements. Please contact us to discuss your request.

A: Yes, our carbide rods are made of solid tungsten carbide material. We also offer cemented carbide and solid carbide options.

A: Our carbide rods are designed for use in a variety of metal cutting machines. However, we recommend verifying compatibility with your specific machine before use.

A: Carbide rods can be used to create a variety of cutting tools such as drills and end mills by using a series of machining processes including grinding, cutting, and shaping.

A: Our portfolio includes a wide range of tungsten carbide rods in different grades including high-performance options for metalworking and woodworking applications. We also offer carbide blanks, ground rods, and coolant-fed rods, among others.

Frequently Asked Questions
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Changzhou City,Jiangsu, China
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